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Lean Game

Teach Lean principles with our visual multiplayer factory simulation

Engage participants through an immersive competitive game, teaching them how to apply Lean Six Sigma techniques and see their impact on the bottom line.

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lean-manufacturing-game-7-players

They successfully modernize their trainings with us:

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Rated 9.4/10 by our customers since 2021.

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Icon - Lean 6 sigma pyramid

Introduce and reinforce collaborative methods, such as Lean Six Sigma, for reducing waste and achieving operational excellence.

The Object of the Lean Game

The aim of the game is for players to complete individual tasks within a factory to produce units.

The overall team has to deliver finished goods to customers on time.

The teams play several rounds, adding incremental improvements to reduce waste and improve operations.

→ Play to learn key insights into lean processes, such as:

Lean game - Workshop Operations with 3 playersLean game - Workshop Operations with 3 players

Icon Spaghetti diagrams

Spaghetti diagrams

Icon just in time

Just-in-time and Kanban

Icon batch sizes

Reducing batch sizes

Icon balance workload

Balancing Workload

Icon jidoka

Self-inspection (Jidoka)

Icon SMED

Reducing change-over (SMED)

Icon Heijunka

Demand levelling (Heijunka)

Icon poka yoke

Mistake-proofing (Poka-Yoke)

What is the impact of Lean Game?

+40% in Retention Skills

+40% in Retention Skills

Our Game-Based learning tools tremendously improve memorization and increase learner engagement

50% faster

50% faster

Employees trained using our digital solutions complete their training faster, with less setup and data-collection time

-50% in training costs

-50% in training costs

Companies can reduce their costs by up to 50% when hosting learning sessions autonomously with our platform

+63% efficient

+63% efficient

63% of employees report an increase in their job performance after undergoing Game-Based Learning training.

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Step 1

Setting Up a Game

Instructors have an extensive set of features and options for creating a custom Lean Game.

Icon Lean layout

Customize game layout, products and customer demand.

Icon Lean rounds

Set multiple rounds with incremental improvements to impact performance.

Icon players and computer

Adapt and adjust scenarios depending on number of players or allow the Computer to play unfulfilled roles.

Lean Game - Scenario definition and setupLean Game - Scenario definition and setup
Lean Game - Painting stationLean Game - Painting station

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Step 2

Hosting and Gameplay

Once set up, invite participants into the “factory” and let the games begin!

Icon gear

Provide in-game onboarding to prepare players for each role.

Icon JIT

Players play each role using the mouse and under time pressure.

Icon experience

Allow players to experience and discover production challenges on their own.

3

Step 3

Debriefing and Discussion

Even when the game is over, the learning is just beginning! Review automatically generated post-game analysis and statistics.

Icon chart

Check out data from various angles and formats, such as bar graphs, PDF, etc.

Icon checklist

Compare the performances of different stations, teams and rounds.

Icon average line

Introduce key lean concepts, such as Takt Time, SMED, Kanban, Just-in-Time, etc.

Lean game debriefing charts - Balance the workload vs. takt timeLean game debriefing charts - Balance the workload vs. takt time

Exclusively designed for you

Operational Leadership and Management

Operational Leadership and Management

Lean Managers, Production Directors, Operations Directors

Quality and Continuous Improvement Specialists

Quality and Continuous Improvement Specialists

Six Sigma Black Belts, Green Belts Continuous Improvement Coaches

Training and Consultation

Training and Consultation

Corporate Trainers, Training Managers, Management Consultants

Operational Excellence

Operational Excellence

Operational Excellence and Business Transformation Managers, OPEX Leads

FAQ - All you need to know about the Lean Game!

What is the Lean Game ?

The Lean Game is a learning simulation that represents a workshop painting wooden toys. It illustrates the risks and sources of waste in a production environment.

By using Lean principles/tools, players experience a more efficient process and see the improvement of several KPI performances.

Do you offer free access?

Yes. With a free account, you can create solo sessions, allowing you to explore the application by playing against the computer.

To organize sessions with external participants, a paid plan is required. This helps us offer pricing that matches the value received while building a sustainable business.

Is the online Lean Game better than physical games (eg. using Legos)?

Physical Lean games can be a good solution if you already have the necessary equipment/educational content and for small in-person groups.

However, Zensimu’s Lean Game offers several advantages:

  • It can be played remotely, allowing participants from different locations to join and connect.

  • A session can accommodate a larger number of participants.

  • Setup is generally faster and easier than with physical games.

  • Additionally, the digital format offers enhanced tracking and data analysis capabilities to highlight key dynamics.

Who is the Lean Game for?

The Lean Game is designed for professors, corporate trainers, consultants, and operational excellence managers seeking to improve understanding of Lean Six Sigma objectives/benefits.

It is particularly beneficial when implementing or reinforcing internal Lean programs.

What Lean concepts does the game help explore?

Le Lean Game aide à explorer plusieurs concepts, tels que les 7 gaspillages, ainsi que divers outils/améliorations :

  • Layout de l’atelier / Diagramme spaghetti,

  • Takt time et équilibrage des charges,

  • One-piece-flow et réduction des tailles de lots,

  • Jidoka / Auto-inspection du travail,

  • Demande nivelée / Heijunka,

  • Kanban,

  • Réduction des temps de changement / SMED,

  • Poka-Yoke

How many players can I add to a session?

It’s unlimited! You can also add multiple organizers, which is essential for managing large groups during sessions, facilitating learning, and debriefing, or for those who are not comfortable organizing a session alone.

Can I try the game before paying?

Yes, of course. You just need to schedule a demo with us or sign up directly!

How many sessions can I create with each plan?

You can create an unlimited number of game sessions. However, for conference plans, we limit the number of participants who can join your games during the plan’s duration.

Do you offer a trial period?

If you’d like to try a premium plan before deciding, a trial period can be activated on an individual basis. To request this, please contact us at [email protected].

What payment methods are accepted?

You can pay with a credit card for all plans. For annual plans or conference plans exceeding €500, we can issue an invoice payable by your company or university via bank transfer. If needed, you can generate a quote here, then contact us at [email protected].

Do you only offer conference or annual plans?

Yes. We hope that educators and professionals will use the application repeatedly throughout the year—in classes, workshops, training sessions, seminars, etc.

We recommend annual plans to fully explore Zensimu’s range of features. However, if you only need the application for a one-time event, we offer conference plans.